Researcher thinking ‘like a cell’ to devise better dental and orthopedic implants

Members of the Laboratory for Musculoskeletal Research and Innovation group
Members of the Laboratory for Musculoskeletal Research and Innovation group, led by Dean Barbara D. Boyan, Ph.D. Photo courtesy VCU College of Engineering.

Dental and orthopedic implants offer hope to patients in need of tooth, bone or joint replacements. The success of an implant is dependent on its ability to be accepted by the body and integrate with the patient’s living bone. To improve the performance of these devices, Barbara D. Boyan, Ph.D., is designing a new kind of implant that is customized to the individual patient and rapidly integrates itself into the body.

Barbara D. Boyan, Ph.D.,
Barbara D. Boyan, Ph.D., the Alice T. and William H. Goodwin Jr. Dean of VCU College of Engineering. In one hand, Boyan is holding samples of material for custom-made 3D-printed implants made of a titanium alloy, including examples with a complex bio-inspired geometry similar to the model of a spine in the other hand. (Photo courtesy VCU College of Engineering)

Boyan, the Alice T. and William H. Goodwin Jr. Dean of the Virginia Commonwealth University College of Engineering, has received a grant from the National Institute of Arthritis and Musculoskeletal and Skin Diseases to develop additive manufacturing technologies for dental and orthopedic implants with unique surface properties that stimulate new tissue formation at the implant site for stronger anchoring. This is one of very few National Institutes of Health-funded projects using additive manufacturing for biomedical applications.

“We’re creating a surface for implants that mimics the natural, biological surface. With this surface, we’re convincing the cells of the body that the implant is their natural environment, that this is a good place to be. When you can do that, you can get a better healing response, which is exactly what we see,” Boyan said.

Developing medical devices that convince the body they are biologically indigenous is something of a through line in Boyan’s career as a researcher and inventor. A fellow of the National Academy of Inventors, she holds 23 U.S. and multiple international patents for inventions that treat musculoskeletal defects by harnessing the body’s own regenerative processes. She has cultivated a distinct advantage that she credits for many of her discoveries.

“I think like a cell,” Boyan said with a laugh. “And whenever I give lectures, I tell students, ‘You’ve got to make your brain think like a cell.’”

How do you trick a cell into thinking a new implant is actually native bone? One way is to give it a coarse, spongy surface. Previous research by Boyan and her lab has demonstrated that when a surface mimics the roughness of the natural bone surface, cells sense it and differentiate into osteoblasts, which are the cells that produce the matrix for bone formation to help anchor and integrate the implant.

"We’re convincing the cells of the body that the implant is their natural environment, that this is a good place to be. When you can do that, you can get a better healing response."

Engineering this surface for additive manufacturing is essential to tailoring the implant to the specific patient.

“In medical device development today, a design is established and different sizes of that design will be made. One size never fits all,” Boyan said. “But economically, companies really can only afford to manufacture three to five sizes of something. That’s not enough for personalized medicine.”

Additive manufacturing, on the other hand, allows for one-off, made-to-order bone and dental implants based on the patient’s imaging scans. Currently, 3D-printed implants are possible, but not with the regenerative surface Boyan and her colleagues are developing. The ability to use additive manufacturing to produce complex, biocompatible designs that have biomimetic surfaces promises to change the way orthopedic and dental implants are made and will support much more personalized medicine.

The project represents Boyan’s longtime collaboration with Kenneth Sandhage, Ph.D., the Reilly Professor of Materials Engineering at Purdue University. The team is rounded out by VCU professors Zvi Schwartz, D.M.D., Ph.D., and D. Joshua Cohen, M.D., in the Department of Biomedical Engineering; and Ibrahim Guven, Ph.D., and Charles Cartin, Ph.D., in the Department of Mechanical and Nuclear Engineering.

Michael Berger, a doctoral student who has been a researcher in Boyan’s lab since he was a biomedical engineering undergraduate at VCU, explained that the “recipe” for the surface they are creating starts with titanium dioxide, a highly biocompatible material. “Your immune system sees titanium dioxide and responds to it in a way that promotes healing,” he said. “Together with the Purdue team, we are modifying the surface to further improve the biological response.”

The NIH grant, together with funding from Virginia’s Center for Innovative Technology, is enabling Boyan and her collaborators to conduct fundamental research to develop additive manufacturing parameters for optimizing implant surface design and test their performance under different mechanical loads and conditions. For the next phases of the project, the lab’s longstanding partnerships with the Commonwealth Center for Advanced Manufacturing and VCU Health will come into play.

“VCU Engineering is ideally positioned to carry this research a very long way,” Boyan said.

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